Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 …
اقرأ أكثرSelection and Design of Mill Liners. In Advances in Comminution, Ed. S.K. Kawatra. ... After all, it is the interface between the mill and the grinding charge. Although work on the grinding action in mills was published 100 years ago (White 1905 and Davis 1919), the first ... High–low double wave ball mill liners – These are a refinement of ...
اقرأ أكثرStage Ball Mills, or HPGr-Ball Mill(s)) Circuit F80 = 19,300µm P80 = 155µm W Total = 8.56 kWh/t . kWh/t . Bond Test WI's (kWh/t): Rod Mill: Ball Mill: 9.5 kWh/t.8 9 kWh/t . Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally
اقرأ أكثرin the design of a grinding circuit. The Work Index is used when determining the size of the mill and grinding power required to produce the required ore throughput in a ball mill. 2. Procedure 2.1. Bond Ball Mill Grindability The sample was crushed to passing 6 mesh (3.35mm), from this a 700 cc volume was measured and weighed to be used ...
اقرأ أكثر3- STANDARD BOND TESTS The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage
اقرأ أكثرWi = The Bond Ball Mill Work index ( 1952 )- is a measure of the resistance of the material to crushing and grinding . A Bond Ball Mill Work Index test may be required for the design of a new mineral processing plant . It is determined by Bond Ball Mill Grindability test in a lab using a Bond Mill.
اقرأ أكثرEffect of design and operational parameters on particle morphology in ball mills. Fulltext Access 33 Pages 2017. Friction and wear of liner and grinding ball in iron ore ball mill. ... Prediction of Bond's work index from field measurable rock properties.
اقرأ أكثرMaintenance of the wear components in both gyratory and cone crushers is one of the major operating costs. Wear monitoring is possible using a Faro Arm (Figure 6.10), which is a portable coordinate measurement machine.Ultrasonic profiling is also used. A more advanced system using a laser scanner tool to profile the mantle and concave produces a 3D image of the …
اقرأ أكثرbond s work index ball mill inner liners design hot sale low price high quality chrome ore crusher 50 t/h crusher plant flow chart raw mill cement plant ppt grinding mill china coal mobile crusher machine for sale india department of civil engineering concretelab manual
اقرأ أكثرWith a Bond Work index-based Phantom Cyclone Approach (1989) *E SSBM for secondary/tertiary crushing and single-stage ball milling (Rowland, 1982) Net power for AG/SAG mills kW (net) = P N * ρ * D 2.5 * L. Legend. P N = power number* ρ = mill charge density (Loveday, 1979) D = diameter (net effective inside shell liners/lifters)
اقرأ أكثرThis characteristic of ball media wear rate vs the bond index was investigate at part of the AMIRA P9L project 1996-1999. It was found the systems dominated by corrosive wear mechanisms (ie: mild steel media) had wear rate in the 100-159g/kwh range and the systems that did not have corrosive wear mechanisms (Cr media or non-corrosive ores) and were …
اقرأ أكثرBall mill shell liners are used to protect the inner shell of cylinder from being impacted and worn directly by material and grind-ball. ... (TRIANGLE) This product is an important part for conical ball mill and its call "feed end liners for ball mill' its main function is to protect the end cover of ball mill. The high wear-resistance head ...
اقرأ أكثرpublished his method of energy calculation with an index called Bond work index (Bond 1961). In the 1970s, the population balance or selection and breakage function model was at the forefront of research (Fuerstenau et al. 1973). A number of advancements were made in the application of this model to ball mill grinding.
اقرأ أكثرthe mechanical design of crusher mill . small jaw crusher with high efficiency . ... bond s rod mill for work index . pulverize hammer mill . ... Price List Ball Mill Of Alumina Liners . mining of iron ore introduction . best spot to mine iron in runescape 2007 .
اقرأ أكثرThe basic object of liner design is to promote comminution by impact and attrition instead of abrasion. ... Bond crushing work index is less than 20 kWh/t and the Bond rod mill work index is not significantly higher than the Bond ball mill work index and both are not significantly higher than ... which occupied 8% of the total inner volume of ...
اقرأ أكثرJK Bond Ball Mill Test Since its introduction in the 1960s, the Bond Ball Mill Work Index (BBMWi) parameter has been extensively used in predicting ball mill power draw. Use of Work Index Along with comminution circuit design the work index parameter is widely used in tracking mill performance. Due to the age and lack of controls for the test,
اقرأ أكثرHowever, upon close inspection of Bond's original paper published in 1949, Bond stated that the net energy input to the laboratory scale ball mill was 93 J/rev which is comparable to the digital ...
اقرأ أكثرp of ball mill product passing sieve size P 1 produced per mill revolution. The rest of the terms are defined as in Equation (1). The work index obtained following the standard Bond grindability test described above predicts the energy requirement for a 2.44 meter (8ft.) inside liners diameter, prototype ball mill under the following
اقرأ أكثرBall mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5 ). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).
اقرأ أكثرthe basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, bond work index, bulk density, specific density, desired mill tonnage capacity dtph, operating % solids or pulp density, feed size as f80 and maximum 'chunk size', product size as p80 and maximum …
اقرأ أكثرThe Bond Index conforming rod charge consists of: 6 rods of 1.25" diameter and 21" length. 2 rods of 1.75" diameter and 21" length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.
اقرأ أكثرThus if d B is the ball diameter (mm), W i is the work index of the material (kWh/t), F 80 is the feed size (80% passing size in micrometre) and ϕ C is the fraction of the critical speed of the mill, then the largest size of the ball may be estimated by (7.16) d B = 25.4 F 80 k 0.5 ρ S W i 100 ϕ C 3.281 D 0.5 0.33 in mm where
اقرأ أكثرThe Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial comminution plants designing. Determining the Bond work index value is quite complicated, timeconsuming and requires trained operating personnel and therefore is …
اقرأ أكثرBALL Mill Barrel's Nominal Volume/Size. SIMPLE BOND WORK INDEX TEST MILL. 200mm Diameter x 200 mm Length 6.3 Liter 250mm Diameter x 250 mm Length 12.3 Liter 300mm Diameter x 300 mm Length 21.0 Liter. ROD Mill Barrel's Nominal Volume/Size. 200mm Diameter x 250 mm Length 7.8 Liter 250mm Diameter x 300 mm Length 14.7 Liter
اقرأ أكثرThis study analyzes the exergy efficiency of comminution using a laboratory sized dry ball mill and a copper mineral ore from central Chile. In this research, we develop a minimum work index from uniaxial compression tests results on the ore fitted to Morrell's comminution energy equation using Hukki's constant mineral parameter.
اقرأ أكثرThe present work aims to design and analysis of Ball mill inlet chute along with the truck assembly for Roller press circuit UMS (Unidan Mill S) type FLS Ball mill which are used in the Cement industry for grinding clinker material. The present mill inlet ... mill internals of liners, stanex diaphragm and outlet ...
اقرأ أكثرGood Ball Mill Colling Manufacturer In Iran. 2015 Superfine Ore Mini Raymond Mill We Have 2015 Superfine Ore Mini Raymond Milloverflow Ball Mill Is A Grinding Mill Discharging Through Ore Slurry Self Flow And Will Grind The Big Size Ore Into Small Or Fineit Is Usually Used In The Second Stage Grinding To Produce. visit site
اقرأ أكثرWe require a minimum of the feed size (F80), product size (P80), Bond Ball Mill Work Index (kWh/mt), feed rate (tons/hr) and Ore Specific Gravity (t/m). However, we would prefer to have more detail so that a proper mill sizing assessment can be completed. Please complete the attached form with as much detail as possible.
اقرأ أكثرFor the evaluation of laboratory and industrial experiments, the work index can be determined as follows: (1) BWI = 44.5 P 1 0.23 × G 0.82 10 P − 10 F where BWI = Bond's work index (kWh/sh. Ton), F = 80% passing size of original feed (μm), P = 80% passing size of circuit product (μm), P 1 = Test-sieve size (μm) and G = Net grams of sieve ...
اقرأ أكثر