bond s work index ball mill manufactuering design
Operating work index is not the specific energy …
However, Bond Work Indeces are related to the type of equipment to be used (rod mill, ball mill, SAG uses Drop Ball parameter-Kwhr/m3-, so it is more complex than just specific energy consumption ...
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bond work index determinacion
This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process . 1/2″ ore samples in a Ball Mill using a standard ball charge.
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(PDF) Determination of work index in a common laboratory mill
A comparative analysis was made with simulation results, using various methodologies, of the ball mill Bond test based on real values of the work index. This …
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Characteristics of Mae Moh lignite: Hardgrove grindability ...
Bond defined the work index (W i) as the work (kWh per short ton) to reduce particle from theoretically infinite size to 80% passing 100 m. The Bond's formula is derived from an empirical law of comminution with the exponent of 1.5 as followed: E B = 10W i (1/X p,80 0.5 - 1/X f,80 0.5) (1) where E B is the specific energy (kW/STPH), X p,80 is ...
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Comparison of UCS to Bond Work Indices
FIGURE 8: ROD MILL/BALL MILL WORK INDEX RATIO v. UNCONFINED COMPRESSIVE STRENGTH 100 200 300 400 UCS (MPa) 0 0.5 1 1.5 2 WiRM/WiBM (metric) Siddall et al (1996) identified the ratio of Bond rod mill Work Index and ball mill Work Index as being indicative of an ore's compentency. Figure 8 plots this ratio versus UCS; no trend is apparent ...
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A Method of C alculating Autogenous/ Semi-Autogenous ...
No 1 rod mill/ball mill circuit was operating very effi ciently when comparing the combined operating work indices for both mills with the rod mill and ball mill laboratory work indices. Note, in Figure. 1, that the rod mill product slope is less than 0.5 due to an extra amount of nes present being fi fi ner than 650 μm.
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20150821 Morrell Method-GMG-ICE-v01-r01 Morrell method …
and the Bond Ball Mill Work Index Test (GMG, 2016a). The sampling and surveying guideline (GMG, 2016b) provides additional detail on how to collect the required data, and is critical to this analysis. The following required parameters are standard outputs of the SMC Test®: •Miadescribes grinding of coarser material (> 750 µm)
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Application of Operating Work Indices in Autogenous ...
Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...
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Optimization and Performance of Grinding Circuits: The ...
as well as introduction of a second ball mill. The evaluation of breakage tests and survey data revealed the following; the Bond work index obtained for the current ore ranges between 17.20 - 18.70 kWh/t compared to 14.50 - 16.50 kWh/t which was estimated during plant design.This indicates a . change in hardness of the ore during the last 7 years.
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Bond Work Index - an overview | ScienceDirect Topics
Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).
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ball mill specific energy calculator|Gold Crusher Machinery
How to Size a Ball Mill Design Calculator Formula. 15/05/2015 In this equation, E is the specific energy required for the grind, and F80 and P80 are the sizes in micrometers that 80% of the weight passes of the mill feed and product respectively The parameter Wi, known as the work index of the ore, is obtained from batch bench tests first devised by Bond (1961) The power …
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GMSG GUIDELINE: DETERMINING THE BOND …
Stage Ball Mills, or HPGr-Ball Mill(s)) Circuit F80 = 19,300µm P80 = 155µm W Total = 8.56 kWh/t . kWh/t . Bond Test WI's (kWh/t): Rod Mill: Ball Mill: 9.5 kWh/t.8 9 kWh/t . Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally
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El Dovio Project Colombia - Andean Mining and Exploration
A Bond's Ball Mill Work Index (BWi) was determined for the supplied sample at a closed size of 100 mesh (150 microns). The work index of the sample was 15.55 kWh/st. The results indicate that the sample would be considered hard. A Bond Abrasion Index (Ai) was determined for the supplied sample. The abrasion index of the sample was 0.798.
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Comparison of the Different Ways of the Ball Bond Work ...
However, this requires a significant amount of ore samples, a lot of labor and the pilot plants. Fred Bond published an article in 1961, which, described the procedure for testing ores for a Bond Ball Index. This parameter is still one of the most demanded tools in the design, evaluation and optimization of ball grinding plants around the world.
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Ball Mills - Mineral Processing & Metallurgy
The apparent difference in capacities between grinding mills (listed as being the same size) is due to the fact that there is no uniform method of designating the size of a mill, for example: a 5′ x 5′ Ball Mill has a working diameter of 5′ inside the liners and has 20 per cent more capacity than all other ball mills designated as 5′ x ...
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The Bond Work Index data for the Australian material using ...
Six tests were carefully performed with both mills using the same aggregate rock sample and with the same method of grindability testing based on Fred …
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SAGMILLING .:. Articles
Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick a closing mesh to give a P80 close to desired grind size.
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ACCURATE, ECONOMICAL GRINDING CIRCUIT DESIGN USING …
Coupled with the standard Bond Ball Mill Work Index Test it is now possible to determine from these two relatively inexpensive laboratory tests, the amount of …
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Development of a methodology and validation of the ...
Axb: JK Drop Weight Test ore hardness index BBMWi: Bond Ball Mill Work Index C i: Crushing parameter COV: Coefficient of variation DWi: Drop Weight Index DWT: Drop Weight Test E: Young´s modulus of Elasticity Ecs: Specific Comminution Energy E is: Specific input energy F 80: 80% of the feed passing : Proprietary function
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Bond Work Index - an overview | ScienceDirect Topics
Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5 ). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).
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The bond work index of mixtures of ceramic raw materials ...
The Bond grindability tests were conducted with −3.35 mm dry feed materials in a standard ball mill (30.5 × 30.5 cm) following a standard procedural outline described in the literature (Yap et al., 1984, Deister, 1987, Ipek, 2003).The work indices were determined at a test sieve size of 150 μm (100 mesh).First, quartz, kaolin, and feldspar samples were separately …
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Bond Index Ball Mill / Rod Mill BT 100 XL - RETSCH
The Bond Index conforming rod charge consists of: 6 rods of 1.25" diameter and 21" length. 2 rods of 1.75" diameter and 21" length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.
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MODELING THE SPECIFIC GRINDING ENERGY AND BALL …
21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball-mill …
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CORRELATION BETWEEN BOND WORK INDEX AND …
3- STANDARD BOND TESTS The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage
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Bond Tests | SGS South Africa
* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 58-66. Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied.
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THE BOND WORK INDEX OF LIMESTONE AND ANDESITE …
The Bond work index determination according to the standard Bond's test is done on all these samples with compara-tive sieve size of 74, 105 and 150 microns. The Bond Work Index is calculated using the formula (Bond, 1961): (√ √) (1) where: W i – Bond work index (kWh/t); P c – test sieve mesh size (µm);
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Metallurgical Engineering – Jet Rom Solution
The Bond Ball Mill Work Index can be used in the design calculations and simulations of a new grinding circuit. A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample Requirements: A minimum of 10 kg of – 3.35 mm.
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Ball mills - Automation - PDF Catalogs | Technical ...
First, a Jar Mill Grindability Test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hp-hr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value (net Hp-hr/t) from an empirical formula.
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Ball Mill Design/Power Calculation
The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific ...
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Comminution testing - JKTech - University of Queensland
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
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