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online hot strip mill simulator pdf


  • Application of Artificial Neural Networks in Cold Rolling ...

    of the strip is modelled. This model consists of 4 node quadrilateral shell elements. The rolling is performed in a 5-stand mill with roll diameters of 520.1, 541.2, 566.7, 574.3 and 584.6 mm, respectively. The relevant properties of the used st1521 sheet in the simulation are expressed in Table 2. Here, the flow rule is expressed by simple power

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  • Cold rolling technology for carbon - ANDRITZ

    Inline temper mill For continuous galvanizing, 4-high CGL up to 220 Continuous annealing, and push-pickling CAL up to 450 lines. Hot skin pass mill For adjusting material and strip 4-high 400,000 – 900,000 up to 700 Discontinuous surface quality, improving strip latness and recoiling, dividing or inspection of coils

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  • Hot-dip galvanized steel strip - Voestalpine

    phs-directform® is a galvanized steel strip produced using the direct hot forming process for structural components with tensile strengths of up to 2000 MPa. More information. hot-rolled drive. Hot-rolled micro-alloyed steels that impressively exceed the specifications of the VDA 239100 standard. More information.

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  • Experimental and Numerical Simulations of Phase ...

    hot strip mill and in the continuous annealing line (Ref 9). Phase field model was applied in (Ref 6) to modeling phase transformations during annealing of cold rolled DP steel strip. Cellular Automata (CA) is another approach, which is used to describe phase transformations in DP steels, see Authors

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  • (PDF) Methodology for Calculation of Rolling Load and ...

    Vol.2 Issue.1, INTERNATIONAL JOURNAL OF RESEARCH IN AERONAUTICAL AND MECHANICAL ENGINEERING January 2014. Pgs: 27-34 ISSN (ONLINE): 2321-3051 INTERNATIONAL JOURNAL OF RESEARCH IN AERONAUTICAL AND MECHANICAL ENGINEERING Methodology for Calculation of Rolling Load and Forces Acting On …

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  • Improvement of Seam-defects on Strip Edge of Stainless Steel

    On the hot strip rolling of stainless steel grades, the side seam-defects tend to grow at the slab corner because of the temperature fall. Thus the new technique reducing the width of the side seam-defect by forming the slab edge into concave shape with the sizing press before rolling and preventing the sidthspread on rolling were investigated.

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  • An On-Line Model to Calculate the Strip Temperature at Run ...

    A Mathematical model has been developed to predict the temperature profile of the strip during water-cooling on the Run-out Table (ROT) of the Hot Strip Mill (HSM). This work describes the development and implementation of the model at Tisco's HSM.

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  • Prediction of Steady‐State Strip ... - Wiley Online Library

    A prerequisite for automatic process set‐up and control in a hot strip mill, in a cold rolling mill, and in a plate mill is to acquire a precision mathematical model for the prediction of the strip profile and the residual stresses. In this paper, an issue is raised regarding the importance of taking into account the effect of post‐deformation.

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  • IET Digital Library: Hot strip mill multivariable mass ...

    Hot strip mills are processes with a very high throughput of products. They are highly developed capital intensive and competitive businesses where control systems are essential to maintain product quality and production efficiency. Even small improvements in the accuracy of the product and mill availability yield significant savings for the steel producer.

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  • Friction Hot Rolling Hedberg - et.byu.edu

    of the tension device and the strip is compressed by the rolls of the sub-stand. The strip is heated at a constant temperature of 800 C using the infrared image furnace. The atmosphere in the infrared image furnace is controlled with Ar gas. Table 1 Specification of simulation testing machine for hot rolling. Velocity of main roll, U ≤207m/min

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  • Simulation of industrial man-machine systems: Ergonomics ...

    This paper provides an illustration of this methodology for a hot strip mill in the steel industry and a demonstration of ergonomic design applications. A special simulation package which was developed for small military systems was adapted to this large industrial case and applied to an older manually-controlled mill of the 1930s.

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  • (PDF) ON-LINE SLAB TEMPERATURE CALCULATION AND …

    The Hot Strip Mill no 2 of Hoogovens consists of four furnaces, a roughing mill of 5 stands, a finishin g mill of 7 stands, and a runout table and 3 coilers (See also fig.1).

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  • HOT STRIP MILL - Primetals Technologies

    HOT STRIP MILL — HIGHEST PERFORMANCE FOR NEW AND EXISTING STEEL MILLS The demand for hot rolled strip is growing in multiple ways. To remain competitive, new and existing mills must meet this challenge in the best possible way. The production of hot strip is a key element of steel production.

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  • Rolling of steel in Hot Strip Mill – IspatGuru

    The hot strip mill can be either a high performance mill or a compact mill. The difference in the two mill types is the coil box which, in compact hot mills, is installed between the roughing and the finishing mill. It equalizes the transfer bar temperatures to the effect that with as few as six finishing stands final gauges of 1.2 mm can be ...

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  • Rolling & Processing

    Fukuyama Plate Mill Example of developed equipment [Joining machine for endless rolling at Chiba No.3 hot strip mill] High-speed camera image Numerical simulation Laboratory cooling test Steel sheet Nozzle Molten zinc Steel sheet Nozzle Molten zinc Heat treatment On line Process [HOPTM] at Fukuyama Plate Mill Heat generation 2 4 Rolling ...

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  • Algorithm for Controlling Mechanical Properties of Hot ...

    The work presents a control method for on-line adjustment of mechanical properties of as rolled steels produced at hot strip mills. The key idea of the method is a probabilistic causal (Bayesian) network which represents in a form of a directed acyclic graph the joint probability distribution of mechanical properties, chemical composition and temperature–strain parameters acting during …

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  • Simulation and control of high-order flatness in rolling ...

    Simulation and control of high-order flatness in rolling wide titanium strip with 20-high mill Guanyu Zhou1, Hui Li1, Anrui He1*, Chao Liu1, Wenquan Sun2, Simeng Chen2, Zhengqiao Liu3, Cong Han3 1 National Engineering Research Center for Advanced Rolling Technology, University of Science and Technology Beijing, Beijing 100083, China 2 National Engineering Technology …

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  • A Study on the Characteristics of Oxide Scale while Hot ...

    out on a Gleeble-3500 Thermal Mechanical Simulation System to simulate a hot finishing strip mill. An investigation of scale growth on an as-supplied surface proved that the growth of the original 21m layer of scale decreased as the steel μ oxidized further. The effects of hot rolling on the surface roughness and oxide layers such as

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  • INTRODUCTION TO SHEET METAL FORMING PROCESSES

    numerical simulation, lead to anticipate the modifications, which can be made at a much lower cost. The rear wall of the IVECO cabin represents a very interesting example. Here, all the problems encountered at the die try-out stage have been . …

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  • Shylu John - Academia.edu

    Download (.pdf) • Effect of Water ... Simulation of thermal history of work rolls of finishing stand in hot strip mill: ... ABSTRACT The work rolls in the finishing stands of any hot strip mill (HSM) experiences thermal shock owing to changes in temperature from initial boundary conditions. The thermal expansion owing to the change of ...

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  • Automatic Gauge Control in Rolling Process Based on ...

    Automatic rolling process is a high-speed system which always requires high-speed control and communication capabilities. Meanwhile, it is also a typical complex electromechanical system; distributed control has become the mainstream of computer control system for rolling mill. Generally, the control system adopts the 2-level control …

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  • Simulation of Edge Defects Behavior ... - Wiley Online Library

    Simulation of Edge Defects Behavior of Slabs in the Sizing Press and Roughing Mill of a Hot Strip Mill Farzad Foadian Research Assistant, Institute of Metallurgy, Clausthal University of Technology, 38678 Clausthal‐Zellerfeld, Germany

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  • TEMPERATURE PREDICTION IN HOT STRIP MILL …

    G. M. MENDEZ ET AL: TEMPERATURE PREDICTION IN HOT STRIP MILL BARS… I. J. of SIMULATION Vol. 6 No 9 34 ISSN 1473-804x online, 1473-8031 print contributions are highlighted in Section 2 while Section 3 provides the basic fundamentals of type-2 fuzzy. Section 4 presents the proposed hybrid learning algorithm. Section 5 contains applications

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  • Analysis and prediction of fishtail during V-H hot rolling ...

    The fishtail in head and tail of the slabs was studied during V-H hot rolling process. With the application of ANSYS/LS-DYNA, simulation analysis was used to research this process. The various factors which have a great influence on fishtail shapes were analysed, such as initial width, initial thickness, radius of the edger roll and horizontal roll, edging …

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  • QUALITY+ SUSTAINABILITY

    by 1.2 million tons of hot-strip rolling. Color-Coating Line 120,000 tons Cold-Rolling Line 420,000 tons Galvanizing Line 240,000 tons Hot-Rolling Line two million tons Flat-product rolling facility with an annual capacity of 0.8 million tons was commissioned. It includes a Hot-Strip Mill, Cold-Rolling Mill Complex and Hot-Dip Galvanizing Line.

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  • (PDF) SteelIndia2018

    This paper describes simulation study carried out with a commercial computer simulation software, namely Hot Strip Mill Model (HSMM), developed …

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  • Deformation analysis of surface defect on hot rolling by 3 ...

    The major objective of this research is to develop a 3-D FEM simulation technique in order to analyze the deformation behavior of surface defects on hot rolling. The developed technique will be applied to quantify the relationship between rolling condition and the process parameters, and the rolling pattern will be tested to verify and validate ...

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  • SELF LEARNING RESEARCH ON ROLLING FORCE MODEL OF …

    Keywords: strip, hot-rolling, rolling force, deformation resistance, stress state INTRODUCTION In the process of hot continuous rolling, rolling force is a very important factor. The rolling force setting mod-el of rolling mill is the core of process control setting model in the production process. The accuracy of pre-

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  • Structural Steel Plate and Strip to EN 10025

    The hot strip mill can produce products from 1,6mm to 13,0mm thick depending on the grade. From Saldanha thicknesses from 1,5mm can be supplied. See thickness ranges in Hot Rolled Price List. The dimensions available are given in the data sheet: Hot Strip Mill Product Dimensions (file reference A1.1).

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  • Steel Pickling: A Profile - US EPA

    strip, bars, rods, wires, and tubes. All of these products can be classified as steel mill products. The American Iron and Steel Institute (AISI) estimated 1991 U.S. shipments of steel mill products at 78.8 million tons.4 Although statistics on the percentage of total steel mill products processed by pickling operations are not available, we can

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